Manifold unit is intended for connecting pump units with wellhead during cementing of wells, hydraulic fracturing of formations and performing of other flushing and squeezing operations.
Home › Сatalogue › Cementing trucks › SKCS-01 with manifold unit BM-70/32 KAMAZ-43118 (Pervomayskhimmash)
Well-cementing control station SKCS-01 with manifold unit BM-70/32 on KAMAZ-43118 chassis (Pervomayskhimmash)
| Manifold unit: | manifold pressure 63 MPa |
| Measuring system: | well-cementing control station (SKCS) |
| Chassis: | KAMAZ-43118-46 (6×6, 280/300 h. p., E-4) |
| Producer: | Pervomayskhimmash |
| Manifold unit | |
|---|---|
| Maximum operating pressure: | |
| - in pressure manifold, MPa (kgf/cm2) | 63(630) |
| - in supply manifold, MPa (kgf/cm2) | 2,5(25) |
| Number of branch pipes, pcs.: | |
| - in pressure manifold | 6 |
| - in supply manifold | 8 |
| - from pressure manifold to production wellhead | 2 |
| Nominal inside diameter of branch pipe, mm | 50 |
| Well-cementing control station (SKCS) | |
| Measured parameters, measurement limits: | |
| - density, kg/m3 | 800…2000 |
| - consumption, m3/min | 0…3,0 |
| - pressure, MPa (kgf/cm2) | 0…40 (400) (at operating pressure up to 32MPa) |
| - temperature, 0C | 50…+100 |
| Hoisting device: | |
| - lifting capacity, kg | 500 |
| - boom extension, mm | 1600 |
| - height of lift, mm | 2860 |
| Dimensions, mm, max | |
| - length | 9350 |
| - width | 2500 |
| - height | 3600 |
| Fully loaded mass, kg | 13600 |
| Unit component parts: | |
| Automobile chassis, pcs. | 1 |
| Shelter, pcs. | 1 |
| Attached implements: | |
| - pressure manifold, pcs. | 1 |
| - Pressure-relief valve, pcs. | 1 |
| - separator with shock absorber, pcs. | 1 |
| - supply manifold, pcs. | 2 |
| - secondary piping, pcs.: | |
| Pipe L=4000 mm | 6 |
| Pipe L=2000 mm | 6 |
| - discharge hose 2”, pcs. | 1 |
| - swivel joint, pcs. | 16 |
| - fork arms, pcs. | 4 |
| - adapter, pcs. | 4 |
| Well-cementing control station (SKCS) | 1 |
| Hoisting device, pcs. | 1 |
| Spare parts and tools set | 1 |
Configuration of well-cementing control station (SKCS) for operating as a part of manifold unit BM
| Name | Qt.: |
|---|---|
| Well-cementing control station SKCS-1 including: | 1 pc. |
| Density meter PV-S-75-102-01 Technical Specifications 4213-003-84597032- 2008 (70 MPa) | 1 pc. |
| Flow meter REM-3-102-01 Technical Specifications 4213-004-09367558-2012 (70 MPa) | 1 pc. |
| Laptop with bag and mouse | 1 pc.. |
| Printer, type HP ОJ 100 | 1 pc. |
| Power supply unit BP5 24V/4А USB | 1 pc. |
| Remote display unit BIVZ-6 | 1 pc. |
| Power backup module BRPZ-24V | 1 pc. |
| Inverter 24V/220W 600VA | 1 pc. |
| Connection box | 1 pc. |
| Radio set HYT-1688 | 4 pcs. |
| Cable 220V, reeling 50m | 1 pc. |
| Cable RS485-G, reeling 50m | 1 pc. |
| USB cable | 2 pcs. |
| Ground pin with ground wire | 1 pc. |
| Cable REM-G | 1 pc. |
| Cable installation set | 1 set |
| Software on CD | 1 pc. |
| Well-cementing control station SKCS-1 certificate | 1 pc. |
| Well-cementing control station SKCS-1 maintenance manual | 1 pc. |
| Spare parts and accessories | |
| Flow meter REM-3-102-01 Technical Specifications 4213-004-09367558-2012 | 1 pc. |
| Spare safety pieces | 4 pcs. |
KAMAZ-43118 chassis specification
| Model | |
|---|---|
| Auxiliary equipment | Towing hitch, Power take off (PTO), Winch (depending on specification) |
| Brakers | |
| Brake lining width, mm | 140 |
| Dimensions: drum Ø, mm | 400 |
| Drive | pneumatic |
| Cab | |
| Configuration | day-cab or sleeper cab (depends on truck configuration) |
| Type | high or low roof, over the engine (depends on truck configuration) |
| Characteristic of gvw vehicle | |
| Climbing angle, no less, % | 31 |
| Maximum speed, no less, km/h | 90 |
| Outer turning radius between walls, m. | 11,5–12,9 |
| Clutch | |
| Actuation | hydraulic, with pneumatic booster |
| Type | diaphragm, single-disk, mod. ZF&SACHS MF 430 |
| Electrical equipment | |
| Batteries, V/A hour | 2х12/190 |
| Generator, V/W | 28/3000 |
| Voltage, V | 24 |
| Engine | |
| Cylinder arrangement and number | V-shaped, 8 |
| Cylinder Ø and piston stroke, mm | 120/130 |
| Degree of compression | 17 |
| Engine displacement, L | 11,76 |
| Fuel feed system | Common Rail |
| Maximum net horsepower, kW (h. p.) | 221 (300) |
| at crankshaft rotation speed, rpm | 1900 |
| Maximum net torque, Nm (kgfm) | 1275 (130) |
| at crankshaft rotation speed, rpm | 1300 |
| Model | 740.662-300 |
| Type | turbocharged diesel, with aftercooling |
| Final drive | |
| Ratio | 5,94 |
| Transfer case | |
| Control | pneumatic |
| Type | mechanical, two-speed with interlocking differential |
| Fuel system | |
| Fuel tank capacity, L | 210 or 350 or 210+210 or 350+210 (depending on specification) |
| Transmission | |
| Control | mechanical, remote control |
| Gear ratios | 1-9,48; 2-6,58; 3-4,68; 4-3,48; 5-2,62; 6-1,89; 7-1,35; 8-1,00; 9-0,75; ЗХ-8,97 |
| Model | ZF 9S1310 |
| Number of gears | 9 |
| Weight characteristics and loads | |
| Chassis curb weight, kg | 8845...9395 (depending on specification) |
| Front axle load, kg | 4785…5275 (depending on specification) |
| Rear axle load, kg | 3810…4300 |
| Gross combination weight, kg | 33600 |
| Gross trailer weight, kg | 12000 |
| Gross vehicle with superstructure weight, kg | 21600 |
| Rear trailer bogie load, kg | 15800 |
| Front axle load, kg | 5800 |
| Permissible mass of superstructure with load, kg | 12680...12130 (depending on specification) |
| Wheels and tyres | |
| Rim size | 10.00-20 or 12.2-20,9 (depending on specification) |
| Tyre size | 390/95 R20 or 425/85 R21 (depending on specification) |
| Tyre type | pneumatic, with pressure control |
| Wheel type | disk wheels |
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